Steering half-shaft joint rubbing on head shield
Posted: Mon Sep 29, 2025 6:29 am
I replaced the short block on my 87 turbo about a month ago, just in time for 944Fest. I have been experiencing a few issues with steering ever since the swap.
The first was that my Fabspeed downpipe was rubbing on the frame (by the castor block) and causing a rubbing/grinding noise when turning to the right or going in reverse. Grinding off a bit of the metal by the frame freed up some space and the noise is gone.
However, I was still getting a vibration in the steering wheel whenever I turned the wheel. Upon inspection, I saw that the half-shaft (u-joint to steering rack) was rubbing on it's heat shield. I removed the head shield and that definitely solved the problem.
The issue is, I want to keep the head shield in place. I tried bending/contorting the head shield to free up more room, but that distorted it to the point it won't bolt back up. I have a used one on order and should be here this week.
So - what could have caused the steering shaft to start rubbing on the heat shield? From my understanding, the u-joint can only connect to the steering rack one way, and you can't get the bolt through unless it's perfectly positioned on the channel of the splines of the rack. The steering rack has brand new rubber bushings, but that shouldn't move the rack enough up or down to cause an issue, correct?
I've read that some folks with upgraded turbos don't even use that head shield, but I would rather keep it on. Any thoughts?
The first was that my Fabspeed downpipe was rubbing on the frame (by the castor block) and causing a rubbing/grinding noise when turning to the right or going in reverse. Grinding off a bit of the metal by the frame freed up some space and the noise is gone.
However, I was still getting a vibration in the steering wheel whenever I turned the wheel. Upon inspection, I saw that the half-shaft (u-joint to steering rack) was rubbing on it's heat shield. I removed the head shield and that definitely solved the problem.
The issue is, I want to keep the head shield in place. I tried bending/contorting the head shield to free up more room, but that distorted it to the point it won't bolt back up. I have a used one on order and should be here this week.
So - what could have caused the steering shaft to start rubbing on the heat shield? From my understanding, the u-joint can only connect to the steering rack one way, and you can't get the bolt through unless it's perfectly positioned on the channel of the splines of the rack. The steering rack has brand new rubber bushings, but that shouldn't move the rack enough up or down to cause an issue, correct?
I've read that some folks with upgraded turbos don't even use that head shield, but I would rather keep it on. Any thoughts?