Alusil Pistons

Talk and Tech about turbocharged 924/944/968 cars
User avatar
gruhsy
Posts: 519
Joined: Mon Jul 05, 2021 10:02 am
Has thanked: 48 times
Been thanked: 81 times
Anyone know what the latest news/ situation is with Wossner Pistons and stock Alusil bores…..Brand new block from Porsche

Mahle only have 100.5mm and 101mm unless anyone knows differently

Thanks
Add Pictures/Files
80237928653__8C534900-B233-4805-AAE6-2F05413B6DBA.jpeg
80237928653__8C534900-B233-4805-AAE6-2F05413B6DBA.jpeg (3.41 MiB) Viewed 87 times
80237921620__0E784AEA-DD50-4BEE-9C59-B01ACB5A6DD7.jpeg
80237921620__0E784AEA-DD50-4BEE-9C59-B01ACB5A6DD7.jpeg (3.99 MiB) Viewed 87 times
80237923194__AE8B8392-DD6B-4484-AFA2-52C3FBEFFD80.jpeg
80237923194__AE8B8392-DD6B-4484-AFA2-52C3FBEFFD80.jpeg (3.93 MiB) Viewed 87 times
80237926317__2260885F-1561-441E-960C-F303AD9B04FF.jpeg
80237926317__2260885F-1561-441E-960C-F303AD9B04FF.jpeg (3.38 MiB) Viewed 87 times
80237920254__6F0E024B-F573-4CF5-A2BB-FA21C44D8981.jpeg
80237920254__6F0E024B-F573-4CF5-A2BB-FA21C44D8981.jpeg (2.86 MiB) Viewed 87 times

#1

User avatar
Tom
Site Admin
Posts: 9013
Joined: Fri Jun 25, 2021 2:04 pm
Location: Silicon Valley, CA
Has thanked: 949 times
Been thanked: 4047 times
Contact:
Putting aside whether they (or anyone else) can make a gall-free piston for Alusil these days, I don't think there is much of a market for standard size pistons unfortunately. They list .5mm overs, but STD say sold out. Love the block though. Maybe custom order from Mahle?
wosner.jpg
wosner.jpg (67.17 KiB) Viewed 56 times

#2

User avatar
Latitude48
Posts: 364
Joined: Fri Jul 16, 2021 7:08 pm
Location: Seattle Area
Has thanked: 105 times
Been thanked: 114 times
Contact:
It seems that unless you get something custom you may need to get that brand new block enlarged for the 1st oversize. As i recall @four0four who is also a WA resident, had his done down in Oregon. It sure does look pretty though.
Tom Pultz
- 1989 944 Turbo - Guards Red/Linen
- 1990 944 S2 - Guards Red/Black
- 2003 Audi 1.8TQ - Denim Blue/Black
- 2003 Honda Civic Si - Vivid Blue/Black
- 2023 VW Golf R Base - Lapiz Blue/Titan Black

#3

Bergerac
Posts: 331
Joined: Mon Apr 03, 2023 3:00 pm
Has thanked: 20 times
Been thanked: 126 times
Have you measured your bores? My new 968 block from Porsche was delivered 0.5mm oversize.

#4

User avatar
Tom
Site Admin
Posts: 9013
Joined: Fri Jun 25, 2021 2:04 pm
Location: Silicon Valley, CA
Has thanked: 949 times
Been thanked: 4047 times
Contact:
Bergerac wrote: Mon Jun 29, 2026 7:35 pm Have you measured your bores? My new 968 block from Porsche was delivered 0.5mm oversize.
Wow, really? Brand new from Porsche?

#5

User avatar
four0four
Posts: 185
Joined: Wed Feb 02, 2022 10:09 pm
Location: Western WA
Has thanked: 22 times
Been thanked: 32 times
Latitude48 wrote: Mon Jun 29, 2026 7:27 pm It seems that unless you get something custom you may need to get that brand new block enlarged for the 1st oversize. As i recall @four0four who is also a WA resident, had his done down in Oregon. It sure does look pretty though.
True, but unfortunately I learned here that they've since closed up shop :(

#6

Bergerac
Posts: 331
Joined: Mon Apr 03, 2023 3:00 pm
Has thanked: 20 times
Been thanked: 126 times
Tom wrote: Mon Jun 29, 2026 8:18 pm
Bergerac wrote: Mon Jun 29, 2026 7:35 pm Have you measured your bores? My new 968 block from Porsche was delivered 0.5mm oversize.
Wow, really? Brand new from Porsche?
No I was confused, just checked my build sheet from mahle and the bores were 4.095", I think I mixed up the tolerance groups with oversized.

The tolerance group is stamped on the block face on each cylinder near the oil passages, you can see it in the pictures above.

Looks like yours is 1 as well so 100.0 pistons would be slightly small
Last edited by Bergerac on Tue Jun 30, 2026 8:47 am, edited 2 times in total.

#7

User avatar
gruhsy
Posts: 519
Joined: Mon Jul 05, 2021 10:02 am
Has thanked: 48 times
Been thanked: 81 times
I will check the block for bore size

Thanks for the heads up.

The block belongs to Soloracer

I’m putting it together for him

I’m thinking it might be wise to put Porsche pistons in it. Can’t go wrong with that even though more expensive.

Probably Molnar rods

The block was the last one in Canada sitting in Toronto

#8

Post Reply